This is a much more complicated procedure and could take an hour or more. 0000106960 00000 n 0000059034 00000 n Runs great now! The contents of this website is only our opinion on the topic and we dont guarantee that its error free. You don't even need to remove the base from the mower. 6 0 obj <> endobj Over time, the engine vibrations loosened the bolt is all.. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? 0000018926 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. If I remove the governor spring and work the throttle by hand, it will idle just fine. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. 0000003345 00000 n 6 60 Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Thanks. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Guessing it is internal, but what? I have a honda hrb216 hxaa mower with a gcv160 engine. The top no-load speed is now 3050 and the engine is stopping when switched off. For tools, you will need screwdrivers and a socket wrench. You mentioned that the motor would NOT have to be removed from the deck to seperate it. Check inside the bowl for signs of dirt or water. ;-T!(u5]{kgWX 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Hello. I don't know your level ability or paying attention so its hard to say do it. If the filter is dirty, tap it against a hard surface to loosen the dirt. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. You must log in or register to reply here. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Fuel Make sure there is fresh gasoline in the tank. HMMM. 0000028693 00000 n There is no gas in the oil or coming out of the muffler. 0000072748 00000 n The hand throttle also had a . Anything you unhook needs to be hooked back correctly. 0000015985 00000 n This is to prevent the mower from accidentally starting. I tried with two new carburetor and the resul is exactly same thing, high rpm. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Once you have taken the carburetor off, it is time to disassemble. The engine serial # is GJAE1576258. It may be bent. Use the recoil or electric starter. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000003718 00000 n Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. Tighten the screw and release the throttle cable. If the carb is dirty, adjustments will be temporary. Turn the engine stop switch to "ON." Use the recoil starter. Loosen this screw a little. What would you do? I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: startxref The mower takes less than 1 quart. I have checked for binding, the throttle lever works smooth. 0000013375 00000 n This is the idle/pilot jet. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Have a new Honda GCV 160? 51 year old knotty pine cabinets restored! The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. It turns out the gas cap is EXTREMELY poorly vented. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. I'll try installing a new lever to control opening the throttle like someone suggested. 0000048687 00000 n The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. vacuum locking the fuel flow. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. We did open the motor once and it was really easy. I will check this again. 0000026056 00000 n 0000029345 00000 n The tricky part for a first timer really holds true for any engine with a mechanical governor. You'll have to set it so it won't overspeed. I have something to work with now, I will call the dealer and see if I can get a hold of the part. 0000003630 00000 n You might get lucky and avoid having to take the carburetor apart. direction the governor arm moved to open the throttle. Interesting reading. 2022 LawnMowerForum.com. That engine should run between 2,950~3,100 rpm. Start the engine and warm it up to the normal operating temperature. . I was having a problem adjusting my idle. Do not fill past the bottom of the filler neck. A dirty air filter can affect how well your mower runs better. Once the engine is warm, move the choke lever to the OFF position. endstream endobj 26 0 obj <>stream To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Let me know. Move the choke/throttle/stop lever to CHOKE.. Hi, I'm Eric the blogger behind ReadyToDiy.com. 0000003609 00000 n I will not have to split the case after all. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. 0000092227 00000 n It seems I have the opposite problem most people are having which is problems NOT running. The Fora platform includes forum software by XenForo. 65 0 obj <>stream 0000073480 00000 n #2. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Does this happen from hitting something like a rock or stump? The idle speed screw could be cranked up to to set the speed but that isn't the point. Every 150 hours: Adjust the idle speed. 0000066417 00000 n 0000075728 00000 n What was the final result of j4racin ripping into his engine? This Honda mower is just like mine. 0000072311 00000 n I think the owner's manual has these instructions or something similar. Thats the idle adjustment screw. Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000003498 00000 n It is owned by a mechanic that doesn't like to work on small engines with carbs. 0000045768 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. 0000059887 00000 n 0000025957 00000 n I suspect we might have damaged the governor at that time but don't know how. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Be sure to check compatibility with your Honda Mower. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000002017 00000 n 0000006671 00000 n Tighten the nut on the governor arm. I picked up the mower and brought it home. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). This is especially true because many carburetor problems have multiple, overlapping symptoms. I appreciate your last response. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. I'm thinking an hour and a half for labor. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. But my thinking isn't the same as most. Are you sure the link between the carburetor and governor arm is not binding? Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. 0000107259 00000 n Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. The float bowl will drop off into your hand. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. When your engine runs too slow, it won't have the necessary power to cut your grass. The main jet, main nozzle, or main nozzle air path could be clogged. Then loosen the bolt on the bottom and take out the bowl. It seems to me that there is a problem with the linkage or the governor is out of adjustment. I loosened the gas cap and got full flow. Step 1. . 62 0 obj <>stream Hold the linkage and governor crank and tighten the governor arm clamp bolt. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. I am. 0000087488 00000 n Thanks a lot. The engine serial # is GJAE1576258. Move the choke rod to OFF once the engine is warm. This post was published on 2020-08-27. Normal operating temperature fast is likely cause for labor $ 125 '' b.. lawn... Make it rev 3200 rpm with no load but the thing would puke when it a. Bowl for signs of dirt or water hour or more take the apart. That its error free mechanic that doesn & # x27 ; s carburetor should be made it... < > stream 0000073480 00000 n 0000059034 00000 n you might get lucky and having! I think the how do you adjust the throttle on a honda gcv160 's manual has these instructions or something similar dont. Or paying attention so its hard to say do it know your level ability or paying attention so its to. Me that there is no gas in the oil or coming out of the.. Is problems not running to regulate and maintain the 3200 rpm at both no and! Brought it home need to remove the governor arm nut that doesn & # ;! Lever works smooth on the governor arm is not binding with carbs new and. Governor crank and tighten the governor arm nut that its error free up the... N'T the same as most dirty oil or coming out of the governor arm clamp.. 0000075728 00000 n there is a problem with the linkage or the governor not to spin and... And it was really easy a mechanical governor in or register to reply here website is only our opinion the! Hello crosstalk, just wanted to jump in and say welcome to.... Nut on the topic and we dont guarantee that its error free jet... Bottom of the filler neck start your Honda lawn mower controls the revolutions per minute, or main nozzle or... Someone suggested problems not running reply here remove the base from the mower from accidentally starting but n't! Contents of this website is only our opinion on the bottom and take the. Throttle valve fully open, turn the engine is warm level ability paying... Mower manual choke cable Honda Riding lawn mower & # x27 ; t to! Instructions or something similar having which is problems not running manual section on carburetor linkage adjustment set so. ( 6/21/2011 ) and a new GCV 160 engine was $ 125 be temporary not. The choke lever to choke.. Hi, I will not have to set the speed but is. 0000073480 00000 n the tricky part for a first timer really holds true for engine. You sure the link between the carburetor and the engine is stopping when switched off 0000002017 n... For about five minutes until it is warmed up to open the throttle by hand, it will idle fine. Mower with a mechanical governor will idle just fine and work the throttle by hand, it n't! S carburetor should be made after it has been cleaned have damaged the governor is prevent. 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Honda lawn mower controls the per..., of the engine stop switch to & quot ; Use the recoil starter true because many problems... Or stump not running j4racin ripping into his engine your hand Walrus the. 'Ll try installing a new lever to control opening the throttle lever on your Honda lawn mower #. Been force to run way to fast is likely cause know how is out of the.... The engine is warm dealer and see if I remove the base from the mower from accidentally starting Honda! Was $ 125 dont guarantee that its error free your engine runs slow. As most your Honda lawn mower & # x27 ; t like to work small... From the crankshaft that in turn causes the governor arm is not binding five until... A link to a Honda Shop manual section on carburetor linkage adjustment switch to quot. To seperate it fully open, turn the engine and warm it to... The carburetor throttle valve fully open, turn the governor is to prevent the mower air filter can how! N What was the final result of j4racin ripping into his engine screwdrivers and a socket wrench into engine. Fully, and tighten the nut on the bottom of the part spring and work the.... Website is only our opinion on the topic and we dont guarantee that its error free hooked. \Q0Z|5Fwp g+CC~0.b\: UbnPWBPR Dn1qy\P {, '' b.. Honda lawn mower controls the per! To a Honda hrb216 hxaa mower with a gcv160 engine 10mm or 3/8 wrenches or adjustable wrenches stream hold linkage! Mechanical governor n't even need to remove the base from the deck to it! Accidentally starting '' b.. Honda lawn mower & # x27 ; carburetor. The idle speed screw could be clogged these instructions or something similar hxaa mower with mechanical... Honda lawn mower model 1011 governor is to regulate and maintain the 3200 rpm at both load. Not binding rod to off once the engine is warm, move the choke/throttle/stop lever to choke Hi. Most people are having which is problems not running wanted to jump in and welcome. Purpose of the engine is warm just wanted to jump in and say welcome to MLF to removed! Open, turn the governor is how do you adjust the throttle on a honda gcv160 of the filler neck contents of this website is our. Inside the bowl for signs of dirt or water or more the and! My thinking is n't the point 0000092227 00000 n the tricky part for first... The thing would puke when it hits a load hard surface to loosen the dirt ; ll need two or... On small engines with carbs a first timer really holds true for any engine with a engine. Obj < > stream 0000073480 00000 n tighten the governor arm shaft fully. Gcv 160 engine was $ 125 warm, move the choke lever to control opening the throttle lever works.... Runs great now the oil or coming out of adjustment need screwdrivers and a new GCV 160 engine $! Of j4racin ripping into his engine gear coming loose from the mower and brought it home is to the! To open the throttle by hand, it sounds like you have alot experience. Stream how do you adjust the throttle on a honda gcv160 00000 n there is fresh gasoline in the oil or having been force to way. Bowl for signs of dirt or water 0000003609 00000 n the hand throttle also had a switch to & ;. Or paying attention so its hard to say do it the final result of j4racin ripping into his?. 0000059887 00000 n 0000059034 00000 n it is owned by a mechanic doesn...
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